How to make brushes for motor without carbon

To make brushes for an engine without carbon, you can utilize elective materials that have comparative electrical conductivity and strength. Here is a general aide on the most proficient method to make brushes for an engine without carbon:

Materials you will require:

1. Copper or silver wire (around 16-20 check)

2. Conductive metal or combination (e.g., copper, metal, bronze)

3. Protecting material (e.g., ceramic, plastic)  

4. Epoxy or cement  

5. Fundamental hand instruments (pincers, wire cutters, documents)

Here's how to make brushes for motor without carbon :-

1. Decide the size and state of the brushes you want in view of the engine's determinations. Ordinarily, brushes have a rectangular shape with a little contact region.

2. Cut a piece of conductive metal or combination to the ideal size and state of the brush. Ensure it fits serenely into the brush holder or holder openings.

3. In the event that the metal or compound piece isn't now level and smooth, utilize a record or sandpaper to eliminate any unpleasant edges or burrs. The contact surface ought to be even and level.

4. Cut a little piece of copper or silver wire and twist it to make a spring-like shape. This will give pressure and guarantee great contact between the brush and the commutator.

5. Connect the wire spring to the rear of the metal or amalgam piece utilizing epoxy or glue. Ensure the spring is safely connected, permitting it to apply tension on the brush.

6. To protect the brush, cut a piece of protecting material to match the size and state of the metal or combination piece. Clay or plastic can function admirably for this reason.

7. Join the protecting material to the rear of the metal or amalgam piece utilizing epoxy or cement. Guarantee that the whole back surface is covered, leaving just the contact surface uncovered.

8. Permit the epoxy or glue to fix as per the producer's directions.

9. Rehash the cycle to make a second brush for the opposite side of the engine.

Make sure to counsel the engine producer's determinations and rules for the proper brush materials and aspects for your particular engine. Making custom brushes requires cautious thought of the engine's necessities to guarantee ideal execution and life span.